Mini powder coating spray gun

Small Cyclone Electrostatic Spraying System – Efficient, Eco-Friendly Powder Coating Solution for Industrial Applications

This advanced small cyclone electrostatic spraying system is engineered for precision coating of metal surfaces using powder technology. Unlike traditional liquid-based methods, it leverages electrostatic attraction to evenly distribute charged particles onto grounded objects—ensuring uniform coverage without the need for solvents. Ideal for industries seeking durable finishes with minimal environmental impact, this system delivers high efficiency, reduced waste, and superior adhesion properties after curing. Designed for both manual and automated setups, it supports flexible production needs across diverse manufacturing environments.

Key features include a robust 40–60 kW power output (customizable), a compact yet powerful design suitable for integration into existing lines, and compatibility with multiple heating sources such as diesel, gas, LPG, or electricity. The unit operates via a Siemens PLC and Schneider control system, ensuring stable performance and intuitive operation through a touchscreen interface. With a painting booth airflow rate of up to 25,000 m³/h and a UV lamp offering over 1,000 hours of guaranteed lifespan, it ensures consistent quality and long-term reliability in demanding conditions.

The system’s modular configuration allows for various application modes including fixed gun spraying, reciprocating motion, and robotic automation—making it adaptable to batch production, continuous line operations, or custom finishing tasks. It supports multiple types of coatings, particularly UV-curable powders, which offer rapid curing times and enhanced resistance to wear, chemicals, and weathering. A dedicated cyclone recovery mechanism efficiently collects excess powder, minimizing material loss and reducing operational costs over time.

Installation is straightforward: connect clean, dry compressed air; securely ground both the spray gun and workpiece; link the high-voltage cable; install the powder hose from the supply pump to the gun inlet; and verify all connections are sealed properly. Post-use maintenance involves clearing residual powder from internal components, cleaning the nozzle and electrode needle, and emptying the recovered powder reservoir. Routine checks should be performed on hoses, filters, insulation integrity, grounding connections, and electrode condition to maintain peak performance and safety standards.

Common applications span automotive parts, architectural hardware, industrial machinery, furniture frames, and consumer electronics—all requiring smooth, scratch-resistant finishes that meet international quality benchmarks. Whether used in a standalone setup or integrated into an Automatic Powder Coating Line, this system enhances productivity while aligning with global sustainability goals by eliminating volatile organic compounds (VOCs) and optimizing resource utilization.

Users appreciate its user-friendly interface, consistent coating results, and low downtime due to reliable engineering. Many operators report significant reductions in powder consumption and improved finish consistency compared to older models. Its ability to handle complex geometries and varying surface materials makes it a versatile asset for manufacturers aiming to scale efficiently without compromising finish quality.

Frequently asked questions often center around setup ease, compatibility with different powder types, and maintenance intervals. Most users find the initial configuration simple when following manufacturer guidelines, especially with support from trained technicians during field installation and commissioning. While some may inquire about customization options for voltage or dimensions, the system's flexibility accommodates tailored solutions based on site-specific requirements. Regular upkeep ensures longevity, typically exceeding one year under normal usage conditions, backed by a standard warranty period.

Product Categories : Powder Coating Gun